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石材雕刻機中止刀問題的解決方法(Solution to Stone Carving Machine Stopping Knife Problem)

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石材雕刻機中止刀問題的解決方法(Solution to Stone Carving Machine Stopping Knife Problem)

發布日期:2019-03-11 作者: 點擊:

小草莓app卖肉直播知道石材雕刻機多用於從事加工業務,加工業務作業量較大,容易造成機械故障,所以該怎樣正確運用石材雕刻機就顯得尤為重要,現在就跟小編來了解下石材雕刻機的正確運用方法吧。


       (一)作業環境


       石材雕刻機為高科技機電一體化設備,廣告等離子機是對作業環境有一定要求的。

       1.避開強電、強磁等嚴重影響雕刻機信號傳輸的設備。如:電焊機、發射塔等。

       2.運用三芯電源,確保雕刻機良好的接地,減小幹擾。

       3.電壓要求平穩,防止大的崎嶇動搖,最好運用穩壓器。

       4.機器不可在強酸、強堿的環境中長時作業。


       (二)保養和保護

       雕刻機多用於從事加工業務,加工發生的粉沫、灰塵較多。所以要注意保養和保護石材雕刻機。運用中要注意堅持絲杠、導軌等部件的清潔和光滑,及時清掃積塵和向傳動部件加油;操作人員要及時清掃、加油、禁止帶電拔插。


       (三)軟件運用

       雕刻機有眾多的雕刻方麵的軟件可供運用。如:文泰雕刻、Casmate-pro、Caxa、Mastercam、Artcam、Smartcam、Type3等,為達到你的雕刻要求,請選用正確的操作軟件。


      (四)加工問題

      1.加工工藝的合理性

      加工精度除靠雕刻機來確保外,合理的加工工藝也很重要。為了確保加工的精度,請注意加工工藝的合理性。


      2.刀具運用

      因刀具自身的製造工藝和精度影響加工精度。因此,在加工時請挑選適於加工的刀具。


      3.操作人員

       操作人員的熟練程度和責任心也對加工精度影響巨大。客戶的操作人員要求具備中專以上學曆,並具有熟練的電腦操作基礎,在訓練過程中主要應熟練掌握針對 不同的工料挑選不同的雕刻速度以及運用不同的刀具,這方麵往往需求經驗的堆集,掌握得好,對延伸機器及刀具的壽數大有好處。


       石材雕刻機具有特殊性,在雕刻過程中經常出現的一個問題就是斷刀現象,主要原因就是石材畢竟是比較堅固,假如在雕刻過程中冷卻水供給不及時或許加工速度過快,主軸轉速過慢都會影響到刀具和資料。


       如何解決石材雕刻機的斷刀問題?假如刀具斷掉之後,操作人員應該立即暫停機器,然後查看一下當下的加工行號並且詳細的記錄下來。細心的檢查一下斷刀處看是否有斷刀的刀體,假如有將其取出來。最重要的就是要分析一下斷刀的主要原因,防止下次再犯。然後就是替換刀具,換好刀具後應該注意的是定義原點,在石材雕刻機回到工件原點後X/Y兩軸的方位是正確的,但是Z軸需求從頭確定,這就主要是依據已做圖形的樣式來進行操作定義。


    石材雕刻機斷刀的原因主要是:加工進給太快或是轉速不夠,刀具質量不好,加工吃刀量太大,刀具夾持長度不足或是刀具晃動。當然也和加工的石材有關,不同的石材的硬度是不同的。


有關亞克力切開機、亞克力激光切開機的精度和要求,希望對大家有協助。小草莓美女直播智能科技有限公司是一家專業的亞克力加工設備生產商,主營產品有:亞克力切開機、亞克力拋光機、亞克力開料機、亞克力雕琢機、亞克力吸塑機、電子開料鋸等設備,歡迎谘詢訂購。


We know that stone engraving machine is mostly used in processing business, processing business workload is large, easy to cause mechanical failure, so how to correctly use stone engraving machine is particularly important, now with the small knitting to understand the correct use of stone engraving machine.


(1) Working environment


Stone carving machine is a high-tech Mechatronics equipment. Advertising plasma machine has certain requirements for the working environment.


1. Avoid the equipment that seriously affects the signal transmission of the engraving machine, such as strong electricity and strong magnetism. For example: welding machine, launching tower, etc.


2. Use three-core power supply to ensure good grounding of engraving machine and reduce interference.


3. Voltage is required to be stable, to prevent large rugged shaking, it is best to use a voltage regulator.


4. Machines should not work in strong acid and alkali environment for long time.


(2) Maintenance and protection


The engraving machine is mostly used in processing business, which produces more powder and dust. So we should pay attention to the maintenance and protection of stone carving machine. In operation, attention should be paid to the cleanliness and smoothness of the parts such as lead screw and guide rail, timely cleaning of dust and refueling of transmission parts; operators should timely clean, refuel and prohibit live plugging.


(3) Software application


There are many sculpture software available in the engraving machine. For example: Wentai sculpture, Casmate-pro, Caxa, Mastercam, Artcam, Smartcam, Type3, etc. In order to meet your sculpture requirements, please choose the correct operation software.


(4) Processing problems


1. Rationality of Processing Technology


Processing accuracy depends not only on the engraving machine to ensure, but also on reasonable processing technology. In order to ensure the accuracy of processing, please pay attention to the rationality of processing technology.


2. Tool application


The machining accuracy is affected by the manufacturing process and precision of the tool itself. Therefore, when processing, please select suitable cutting tools.


3. Operators

The proficiency and responsibility of operators also have a great impact on the processing accuracy. Customer operators are required to have technical secondary school education or above, and have a skilled computer operation foundation. In the training process, they should be skilled in selecting different engraving speeds and using different cutting tools for different materials. In this respect, they often need to accumulate experience and master it well, which is good for extending the life of machines and cutting tools.


Stone engraving machine has its particularity. One of the common problems in the process of engraving is knife breaking. The main reason is that stone is relatively strong after all. If the cooling water supply is not timely or the processing speed is too fast in the process of engraving, too slow spindle speed will affect the tools and materials.


How to solve the problem of cutting tool of stone carving machine? If the cutting tool is broken, the operator should stop the machine immediately, then check the current processing line number and record it in detail. Carefully check the broken knife to see if there is a broken knife body. If there is a broken knife, take it out. The most important thing is to analyze the main causes of knife breakage and prevent it from happening again. Then it is to replace the cutter. After changing the cutter, we should pay attention to the definition of the origin. After the stone carving machine returns to the origin of the workpiece, the orientation of the X/Y axis is correct, but the Z axis needs to be determined from scratch. This is mainly based on the pattern of the graphics that have been made to define the operation.


The main reasons for cutting tool breaking in stone carving machine are: too fast feed or insufficient speed, poor quality of cutting tools, too large amount of cutting tools, insufficient clamping length of cutting tools or tool shaking. Of course, it is also related to the processed stone. The hardness of different stone is different.


The accuracy and requirements of acrylic cutting machine and acrylic laser cutting machine are expected to be helpful to you. Moji Intelligent Technology Co., Ltd. is a professional acrylic processing equipment manufacturer. Its main products include acrylic cutting machine, acrylic polishing machine, acrylic cutting machine, acrylic carving machine, acrylic suction machine, electronic cutting saw and other equipment. Welcome to consult and order.

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